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RADIO PROJECTS & KITS
One of the really fun aspects of amateur radio
is making things for yourself and I like nothing better than making
things, be they small circuits of kits or going outdoors with some
antenna wire.
Probably the best and most important DIY project for any amateur radio
station is building an antenna of some kind. This is often a wire
antenna for use on the HF bands such as an Inverted V, Inverted L,
Dipole or Doublet Quad Loop or Windom etc. For the shorter wavelength
VHF and UHF bands it's more practical to construct more complex antennas
such as a single band Slim Jim or Yagis; I've had a go at a few such projects.
Other projects will be an electronic unit of some kind: For the
Intermediate Level licence it is necessary to make several
practical electrical and electronic circuits and also build a complete
and useful device related to the subject of amateur radio. I chose to make a Morse Code Practice Oscillator; this project can be
seen a little bit
further down this page here. I have also built a Field Strength Meter - "FSM" also shown
further
down
this
page here.
In January 2012 I set about making a
microphone adapter cable to connect a dynamic 'stick' microphone and a
separate PTT hand or foot switch to the Kenwood TS-590s transceiver.
This, of course, led to looking at the transmitted audio quality and the
subsequent filtering and DSP adjustments which has all been very useful
and interesting. Read more here.
Due
to
being unable operate from March 2010
with all my equipment being packed away for a house move that had
been constantly delayed and finally fell through, I began thinking about
a few more ideas for homebrew (d.i.y.) projects. I have also put those
ideas on this page:
I built a a home-brew 'FT Meter' for the Yaesu
FT-857D shown here and a QRP Dummy Load
with power measurement and ALC adjustment for QRP operation of the FT-857D shown here. Previous to those projects I also did a little microphone re-wiring - to be seen here.
I have also made some Baluns and Ununs and while I have not documented the whole projects I have noted down the ideas here. The other thing I have been doing is trying different types of antenna, my
Compact Top Band Aerial can be seen here.
Using a Dynamic Microphone with the TS-590s and Microphone
Preamplifier ideas:
I would like to be able to use a separate microphone on a boom or
gooseneck, so I am bringing together some ideas for a dynamic mic'
preamp and separate 'break-out' PTT switch here>
The components required for the small electronic
projects were ordered from Bowood
Electronics and JAB
Electronic
Components. ESR
supplied a couple of different
uni-directional electret microphone elements which are quite difficult
to find elsewhere. I just need to find some time to start - sometime
after we've moved house! The necessary electrical conduit and aluminium
round bar or tubes for the antenna projects will probably be obtained
from B&Q.
THE PROJECTS:
EXTENSION SPEAKER With Low Pass Noise Filter
Here's a nice simple little construction project that will make pleasant
use of hour or two and produce a very useful communications speaker. My
finished loudspeaker has a pleasant, clear sound and is very
efficient, making the most of any transceiver's audio output power. The
switchable filter is a nice bonus too.
I have found that most of the small communications extension speakers
that I have used have a harsh, resonant and 'tinny' sound that does
assist in making speech especially intelligible. Another problem is that
many speakers are also quite inefficient - that is to say that they
need a good degree of audio power to drive which can mean that the audio
amplifier in the transceiver may be run towards its power limitations
resulting in undesirable harmonic distortion or even worse, clipping
distortion.
To overcome the harsh, tinny audio reproduction requires the use of a
larger loudspeaker drive unit. To maximise the available audio output of
the transceiver's audio amplifier requires the use of a highly
efficient loudspeaker driver unit.
To find out more click here >
FT
METER - An Analog Meter for
Yaesu FT-857D and FT-897D - The Homebrew
FT-Meter:
FT-Meter - DIY
Homebrew project by MØMTJ
Yaesu very thoughtfully
added an external meter socket to the FT-857 and FT-897 which is
excellent since I like analog
S-Meters, so connecting a meter to these radios is child's play. There
are no additional circuits required, merely a 100k preset potentiometer
and a small microameter. A meter with a sensitivity of 100µA,
500µA or 1mA should be suitable, the final calibration being done
with
the small internal preset potentiometer, setting the meter for Full
Scale Deflection using the calibration setting on the radio.
Parts Required:
Panel Meter with a rating of 100µA, 500µA or 1mA measuring 60mm x 50mm or larger
A case of suitable size to house the chosen panel meter
Small rubber feet for case
Small rubber grommet to feed cable through rear of case
100 k Ohm preset potentiometer
3.5 mm jack plug Right Angled (I show a straight plug in the photographs, but a Right Angled plug is MUCH better!)
A length of thin screened cable - an offcut of RG174 would be fine.
I looked at the Bowood
Electronics website and found a very nice little 100µA ammeter
measuring about 60mm wide by 50mm high, so I ordered one along with
some other components that were in my basket for the QRP power reducer
and power measurement
project mentioned below.
The construction is very
straightforward and should not need much explanation. The physical
construction and the method by which the meter is fitted to the case
will depend upon what type of meter and case is chosen and will be
determined by individual ingenuity.
The electronic construction is very simple indeed comprising a 3.5mm
jack plug soldered onto a short length of cable, inner conductor to the
tip of the plug and the screen to the ring. The cable is then fed
through the rubber grommet that has been fitted into a small hole
drilled in the rear of the case.
Internally the screen of the cable is connected to the -ve terminal of
the meter. One of the outer legs of the preset potentiometer is
soldered on to the +ve terminal of the meter while the other outer leg
of the preset is joined to the centre 'wiper' terminal to which is
soldered the inner conductor of the screened cable.
The menus of the FT-857
and FT-897 allow the radio to output indications of Signal Strength;
Power; SWR; Modulation; Voltage and Discriminator etc.
Menu 60 - I have set to 'SIG' to indicate signal strength in receive (RX) mode.
Menu 61 - I have set to 'PWR' to indicate power output in transmit (TX) mode.
The method for calibrating is described below.
FT Meter schematic
circuit diagram
drawn by Frank OK2FJ
(I show a straight 3.5mm jack plug in the photographs, but a Right Angled plug is MUCH better!)
FT-Meter
- DIY Homebrew project by MØMTJ
(I show a straight 3.5mm jack plug in the photographs, but a Right Angled plug is MUCH better!)
The physical construction
of putting a small meter movement into a case should be very
straightforward, but there was the small problem of
replacing the 0 - 100µA
scale supplied with the standard ammeter with a suitably calibrated and printed
scale. Producing
a new scale for the meter's dial with a
professional appearance was more of a challenge for my graphics / image
editing skills!
I searched Google
for some helpful images. LDG market two commercially manufactured
meters for
this job - the FT-Meter and the much larger FTL-Meter; these retail at
about £46.00 GBP and £66.00 GBP respectively - my FT-Meter
should cost about £10.00, but I digress! The photographs
of these products illustrated the layout of the graphics, but nothing
that was reproducible for this' home-brew' project.
I was beginning to think
that I might have to draw something by hand - then I happened across
the
website of Frank OK2FJ. Frank has produced an excellent meter scale for
his version of the
Yaesu FT-Meter. Frank obviously had the
same idea as me, to produce a home-brew FT-Meter for a fraction of the
cost of a commercial unit, but Frank has greater image
editing and graphics skills than mine.
I saved Frank's image file
and then made a few of my own simple modifications to the image file
using a basic image editing program. The
result is shown below and can be downloaded and saved, ready to be
re-sized and printed to match the size of the particular meter being
used:
Above:
The
image
graphic
for
the
Yaesu
FT-857
and
FT-897
meter
scale.
Save
and
print
if
required.
Printing The Scale:
The
scale
can
be
printed
on
paper
or
thin
card
and
possibly
laminated,
which
is
what
I
did.
White paper or card might be the obvious choice,
but cream, light green, yellow or light blue card might also make a
good background colour.
Measure the horizontal width between the maximum and minimum point on the original (ammeter) scale. (Or
with the original scale in the meter calibrate for Full Scale
Deflection by entering menu 60 and set it to 'FS'. Then adjust the
preset potentiometer so
that the needle swings fully to the right and lines up with the maximum
point on the scale and measure the distance between the two points.)
Remove the original scale and print out the new scale as a test print
and measure the distance between the minimum and maximum points on the
new FT Meter scale.
If it's too small, increase the size of the image on the page - using
your word processor's functions - and print it again. If it's too big -
make it smaller and try again until it's the correct size.
When printed, the image does need to be scaled very
accurately to suit
the size of the particular meter movement being used, otherwise the
needle will not line up properly with the scale and the indication will
be inaccurate. This can be done by trial and error until the correct
size is found - a bit of a fiddly and a rather wasteful method. Use a
good word processor application such as Microsoft Word or the free Open Office Writer to do this.
Here is an example document file to download and experiment with the size of the final printed image: FT-Meter.doc
Alternatively a bit of simple math's can be used with an image editing program that allows accurate scaling:
My image editing program allows scaling of the print-out using a
sliding scale that shows the total width of the image when it's printed
and the dpi (dots per inch) output to the printer. Knowing the total
image width isn't especially helpful since what is needed in this case
is the dimension that is the distance between the left and right end
markers of the S scale - the top curve. My simple image editor does not
allow an accurate measurement of a portion of the image, so I did a
test print, estimating that the resultant image would need to be 50 mm
wide, the output in this case was 920 dpi. I then measured the width of
the top curve on the test print, from end marker to end marker - it was
40mm. The scale of the original microammeter is 34mm wide, so the print
had to be scaled down in size.
The magnitude of the size reduction can be found by dividing that
measurement, 40mm, by the required measurement - in this case 34mm.
40mm ÷ 34mm = 1.176 (the scaling factor)
The original test print produced an scale that, at 40mm, was too wide.
It needed to be 34mm wide. The original image width of the test print
was 50mm and therefore this needed to be divided by the scaling factor
of 1.176
50mm ÷ 1.176 = 42.5mm
The calculation suggests that 42.5 mm is the width required for the
whole image. The image was printed again at that width and the resulting
print measured. It was found that the width across the top curve from
end marker to end marker was, indeed, the required 34mm.
The other way of doing the scaling is to note the dpi output of the
original test print, in this case 920 dpi, and multiply (not divide)
that by the scaling factor. The original dpi figure is multiplied,
rather than divided, because the dots per inch will increase as the
original image size is shrunk. In this case the new, and correctly
sized print, is 1082 dpi. Whichever method is used, the second print
should produce a scale of the correct size.
Reference: http://www.radio-foto.net/radio/ftmeter2.png
This is the original meter scale image that was produced by Frank
OK2FJ, I altered this to produce the meter image that is shown above.
Calibration
1/ Enter menu 60 and set it to 'FS'. Now adjust the preset potentiometer so
that the needle swings fully to the right and lines up with the maximum
point on the scale - i.e. +60dB on the Signal scale or 15 Volts on the voltage scale.
2/ When the 'FS' has been adjusted accurately, set menu 60 back to 'SIG' and move to step 3.
3/ Enter menu 61. As an initial check set this to VLT. Exit the menus. Now press the PTT
and transmit. The meter should now indicate the voltage - i.e. around
13.2 to 13.8 volts if running from a PSU. Once that is confirmed move to step 4.
4/ Enter menu 61 again and
change the value back to SWR, PWR, MOD or ALC (i.e. whatever you want
it to indicate when transmitting).
5/ Exit the menus.
For reference the Yaesu manual provides this information about Menus 60 and 61:
MENU MODE No•060 [MTR ARX SEL]
Function: Selects the analog meter display configuration while
the transceiver is receiving. Available Values: SIG, CTR, VLT, N/A, FS,
OFF. The default is SIG.
SIG: Indicates the incoming signal strength.
CTR: Discriminator center meter.
VLT: Indicates the battery voltage.
N/A: Not available at this time.
FS: Applies a calibration signal (1 mA for full scale) at the METER Jack on the transceiver
bottom, for adjustment of an external meter’s calibration. This lets you adjust
the external potentiometer in your metering system so that the external meter reading
is full scale.
OFF: Disables the meter
MENU MODE No•061 [MTR ATX SEL]
Function: Selects the analog meter display configuration while
the transceiver is transmitting. Available Values: PWR, ALC, MOD, SWR,
VLT, N/A, OFF. The default is PWR.
PWR: Indicates the relative transmit power.
ALC: Indicates the relative Automatic Level Control voltage.
MOD: Indicates the deviation level.
SWR: Indicates the Standing Wave Ratio (forward:reflected).
VLT: Indicates the battery voltage.
N/A: Not available at this time.
OFF: Disables the meter.
Above: The image
graphic for a simple analog S Meter scale.
Save
and
print
if
required.
John, G0TEV, emailed with a helpful suggestion for those who want to
produce a custom made meter scale: Meter Basic is free and will produce
a basic linear scale. Meter is a paid for program that will allow
more complex designs such as dB, vu, VSWR and S-meter scales.
Both
programs are available here: http://www.tonnesoftware.com/index.html
Felix, EC2ALV, writes: Hi, perhaps this may be of interest to you I use
GALVA 1.85 to draw all kinds of scales: variables, pots, meters, etc.
for my projects. Just follow the examples and you will learn to use it
fast. Kind regards, Felix EC2ALV
Stan, LT4TU, writes: Hello Mike, Please see my FT-meter scale. You can download the original Coreldraw file, designed by me: http://sites.google.com/site/lz4thankyou/projects/ft-meter There is
no copyright, I am just happy to share and wanted to let you know.
I made my Ft-Meter in 2006. 73 and GL Stan, LZ4TU (ex LZ2STO).
FT-Meter by Helmut Rupprechter DJ0FP
Hi Mike, As I promised here some photos from my “ brand new” FT
Meter. I found an 40µA ammeter, the case is made by myself because
I could not find the right size. I wanted to make it small as possible
so now it is 5x5 cm and 8cm long. It is black!!! Normally I hate black
because everthing today is black, black cars and TV`s ,black
transceivers and so on. But here it was better because the scale is very
small and when the case is black the eyes will focus the white scale.
So thanks again for help and have a nice weekend. 73 DJ0FP Helmut Rupprechter.

FT-Meter by Helmut Rupprechter DJ0FP
FT-Meter by Helmut Rupprechter DJ0FP
FT-Meter by Billy McFarland 2MØCSP
FT Meter by Billy McFarland 2MØCSP
Hi Mike,
I came across your website and tried your FT Meter Project. It
works! I was very happy with it and wanted to share to you what
I’ve done. I have incorporated it into my EMACS: Emcomm Modular Ammo Can
System. See a photograph of Jesse's FT-Meter here. Jesse Francis, KJ4KPV. April 2013
Jesse Francis, KJ4KPV. April 2013
6 Watt QRP Dummy Load
with
Power Measurement and ALC Adjustment for QRP Operation:
6 watt QRP Dummy
Load with Power Measurement and ALC Adjustment
Many 100 watt rigs cannot
adjust RF power output to a low enough level
for QRP
operation. What is needed is a circuit to allow control of the ALC
circuits to reduce the power of a transceiver for QRP operation with
power levels below 5 watts.
Shown below is a very simple circuit
for this task - nothing more than a 9 volt battery, a switch, battery
connector, 100k resistor and 100k preset potentiometer, a suitable
connecting plug, some thin screened cable and a project case.
When connected to the transceiver it allows a variable negative voltage
to be applied to the transmitter's ALC line via the accessory socket.
Increasing the applied negative voltage will reduce the transmitter's
output power.
For QRP contest use
the power output will also need to be
measured accurately. The
second part of this project is to produce a meter that will allow
the measurement of voltage from the RF socket to determine an accurate
indication of power into a 50Ohm dummy load.
The dummy load shown below uses three 2 watt, 150 ohm resistors wired
in parallel to produce the necessary 50 ohm load with a power rating of
6 watts. The resistors can be carbon or metal film, but must not be
wire wound due to the undesirable inductive effects that these would
cause. For 3 watt operation, the volt meter should read 16.7 volts with
a loud whistle into the mic.
6 watt QRP Dummy
Load with Power Measurement and ALC Adjustment
Note from Peter Alice I0YLI in Rome:
Dear Mike,
I am an Italian HAM living in Rome (I0YLI) and my name is Peter, you can have a look at my shack on QRZ.com.
I bought the YAESU FT-897D few months ago and I enjoy it very much.
Congrats for your very interesting web-site! Reading along the several
articles I found exactly what I need ! Great - the power reduction
by ALC plug of power out-put on FT-897D.
Following given suggestions by your
site, I realized the circuit works great in adjusting output power of
the FT-897 even at very low level (Noting that the radio must initially
be set to minimum power of 5 watts.) regardless modes; FM / AM /
SSB and CW are all OK. (I was using 144MHz & 432MHz).
I noted these important points:
1) Input NEGATIVE Voltage at ALC pin MUST-NOT exceed more than -6V ; If a voltage more negative than -6.1V is be injected to the ALC input, a "suspicious" High-SWR indication will be displayed.
2) I realized the "Power Reduction" (made via ALC) start to react at -4V up to -5.5V (Min. Power). Thus the Pot-meter has to scan voltages between -3.9V to -5.5V . The circuit has been changed: Voltage Regulator = µA-7905 with a Diode in series with its Common pin
in order to achieve -5.5 V out. On the Ground side of Pot-meter a Resistor of 120K has been added in
order the knob will cover a total range of about 1.5V (-4V ÷ -5.5V). Such a Pot-meter MUST be "Linear
Type".
3) I tested the circuit at all different RF Power-setting in the User-Menu (5W to 50W) and it works fine.
4) Attached are circuit's schematics including component values. I hope these notes will help "experimenters" !
After a simulated verification I built the definitive box to give a good appearance (see attached diagram).
Thanks a lot again !
73 de Peter (I0YLI) - Rome.
ALC adjustment by Peter Alice I0YLI
FIELD
STRENGTH METER
It is often said that one of the most useful pieces of test
equipment in and around the shack is a Field Strength Meter. A Field
Strength Meter can be used to quickly check the presence of RF energy,
for example to check that a transmitter is transmitting, for use with
antenna experiments such as judging the radiation pattern and
efficiency of antenna and for checking RF oscillators etc.
To buy a simple ready made FSM would cost around £30.00 and
£50.00. Since such a device is simply a form of 'crystal set'
without a tuned circuit I set about looking through the junk box to see
what electronic components I had that I could use to make a suitable
circuit.
I found a nice aluminium case, a good telescopic aerial, a couple of
germanium diodes, a potentiometer, some suitable ceramic
capacitors, a nice 250µA signal meter (minus the scale which I
had somehow lost) and some other useful bits and bobs. All I needed to
assemble a simple yet perfectly effective Field Strength Meter that I
am sure is as good as anything that could be purchased ready made - and
all made from junk box components!
Photograph
showing
the
simple
construction
of
the
Field
Strength
Meter

Circuit Diagram of the Field Strength Meter
All the Field Strength Meter has to do is convert the radio frequency
signal into a DC current that can drive a meter movement or digital
multimeter (DMM). As can be seen from the above circuit diagram the
field strength meter bears a great resemblance to a simple crystal set.
The differences being that since the field strength meter needs to be
sensitive to a wide range of frequencies the tuned circuit (inductor
and variable capacitor usually found in a crystal set) is omitted, and
rather than headphones or an earphone the output is fed as DC to a
signal meter or to a digital multi-meter so that comparative (rather
than absolute) measurements can be made.
The telescopic aerial picks up the radio frequency signal and
the germanium diode converts the signal to DC. It is important
that germanium diodes are used as they exhibit a very small forward
bias which is needed to make the meter sufficiently sensitive. |Silicon
diodes have a substantially higher forward bias which would
substantially reduce the sensitivity, so for this reason it is
important to use germanium diodes.
On the same theme it is important to use a sufficiently sensitive
meter, so a microammeter will be required. I was lucky to have an old
Maplin signal meter with a sensitivity of about 250µA
for full scale deflection (FSD) in the junk box, although I would
imagine that it would still be worth experimenting with any meter
between 50µA to 1000µA. Alternatively a digital multi meter
can be used to measure the output.
The field strength meter that I built has both options selectable with
the miniature DPDT switch. The meter is connected to the digital
multimeter with a short fly-lead terminated with a red and black banana
plug to identify the positive and negative wires.
The 47K
potentiometer allows for the adjustment of the overall sensitivity of
the meter.
The advantage of using a DMM is that
it has a very high input impedance a therefore will not load the
circuit to any great extent,
it also enables the meter to be much more sensitive to weaker RF fields
if required and also it will be easier to make more precise
measurements from the digital readout, particularly small differences.I
find that th e DMM is usually
set to the 200mV range, or perhaps to 2000mV range if the RF field is
especially strong.
The value of the various components is not particularly critical, but
as mentioned, the diodes must be germanium rather than silicon and any
diodes such as OA90,OA91, OA80, OA81, OA47 could be used.
Field
Strength
Meter
Parts
List:
2 off OA91 or any similar Germanium Diodes
1 off 470 pF ceramic capacitor (code 471)
1 off 0.01 µF ceramic
capacitor (code 103)
1 off 0.047 µF ceramic
capacior (code 473)
1 off 47 K Ohm linear track potentiometer
1 off 250 µA signal Meter
1 off Telecopic Aerial about 20 inches long
1 off Red Banana Plug
1 off Black Banana Plug
Small Aluminium or Plastic Case
2 off Rubber Grommets
Hook Up Wire |

Photograph of
completed Field Strength Meter |
DYNAMIC MICROPHONE FOR THE KENWOOD TS-590s - or indeed many other rigs
The February 2012 edition of Practical Wireless magazine included
a competition to win a Heil HM-12 Genesis microphone, a new model from
Heil, and adapter cable. I wasn't happy with the hand microphone
supplied with the Kenwood TS-590s, so naturally I entered to
competition hoping to win a prize worth over £100.00! - I didn't win however.
While the audio quality of the Kenwood microphone is excellent, I find that the
microphone casing is very 'creaky' in operation and unless one holds it very gently,
it produces a lot of nasty, undesirable creaky noises on air. I tried tightening the case
and also placing sponge and other soft materials inside the case, but
to no avail - it still creaks.
However
it also made me think that, tucked away somewhere in my boxes of
"junk", I had a dynamic microphone with cable, mic clip and a goose neck.
After
searching the shed I found the Radio Shack / Tandy Optimus 33-7058
unidirectional dynamic microphone and its accessories. I believe that
the microphone was originally listed at about £30.00 or
£40.00 but I purchased it for £10.00 in a sale.
Noise Reduction:
The bonus of using a Uni-Directional microphone mounted on a boom,
stand, or goose-neck is that it will be isolated from noises caused my
movement of hand and fingers and, being directional, will help reduce
sounds from the rear, such as the whirring fans in radios, power
supplies and computers.
To use it I needed to make up a cable to connect between the microphone
and transceiver and also provide a break out cable for a separate PTT
switch - either a hand switch or a foot switch.
A Heil cable would cost about £37.00, the Heil hand switch
£39.00 and a Heil FS2 or FS3 footswitch also about £30.00.
The Heil HM-12 microphone itself costing £70.00 with an HB-1
'anglepoise' desk mounted boom costing about £69.00 a complete
mic system would cost around £216.00. With the things that I
already had I thought that could put a separate microphone system together for under
£20.00.
Making A Microphone Adapter Cable: For microphone pin outs see this page: http://homepage.ntlworld.com/rg4wpw/date.html
I had some suitable cables that could make a new microphone lead and
the PTT lead, but if the cable had to be bought new it would probably have
cost no more than £5.00. I had to buy an 8 pin mic plug (8
pin in-line socket) for £2.00 and a 6.3mm inline socket for
£1.60 but I had a couple of 6.3mm jack plug for the hand switch, but that
would cost about £1.60 if bought new. I also found something that
could be used as a hand PTT switch in the junk box.....
I retreived a 'panic button' from a bin that had been discarded from a
PMR radio
installation and saved it for some future use. I thought it could be
used as a hand held PTT switch as it had a 'momentary' switching action
required for push to talk applications and cost was zero. I had nothing
for a foot switch, but I found a
nice one of metal construction made by the Eagle brand for use with
musical instruments
such as keyboards. That cost only £7.00, so with having many
components in the 'junk box' the total expenditure was around
£11.00.
Momentary Action switch:It's
important that any switch considered for the PTT function has a
momentary action - push for ON and release for OFF i.e. it is non
latching and the contacts only connect and complete the circuit when
pressed, disconnecting again when the button is released. Some foot
switches are latching (which will not be suitable) and others may have
the useful option to be wired for either push for on and release
for off, OR push for off and release for on.
Preparing some of the parts for the homebrew microphone adapter cable
In-line XLR Socket (Plugged into microphone); 6.3mm in-line Socket for PTT switch;
6.3mm mono jack plug for PTT switch, 8 Pin in-line socket (plug) to connect to the radio; Shielded microphone cable.
PARTS REQUIRED: (Approximate new prices 2012 - you may well find some of these items much cheaper)
2 or 3 metres of shielded microphone cable - 2 core for
standard mic's or 4 core for Heil mic's with PTT switch.
£5.00
2 metres of 2 core, or shielded single core cable for the break out PTT switch. £2.00
8 pin in-line socket ("microphone plug") for transceiver (or
whatever connector is required for the particular rig check here: rg4wpw/date.html). £2.00
In-line, female, XLR socket to connect to microphone. 3 pin for many mic's or 4 pin for some Heil mic's. (Check heilsound.com). £2.00
6.3 mm (1/4") in-line jack socket to terminate the break out PTT cable. £1.60
6.3 mm (1/4") jack plug to fit to the PTT switch. £1.50
Momentary push-to-make switch or button for the hand held PTT switch. £2.00
Small plastic case to house the hand held PTT switch. £2.00
Eagle G028B Foot Switch or one of many similar available. £7.00
Goose-neck with base £11.00 to
£14.00 - or Articulating Boom.
£30.00 to £50.00
Dynamic Uni-Directional Vocal Microphone (Good quality e.g. AKG; Audio Technica; Beyerdynamic; Behringer; Heil;
Sennheiser or Shure) from about £25.00 to £70.00
TOTAL WITHOUT MICROPHONE £36.00 to £76.00 (approximate)
TOTAL WITH A MICROPHONE £61.00 to £107.00 (approximate) i.e. at the very worst, still half the price of a full Heil kit.
Microphone and the completed home-brew microphone adapter cable project with the
finished hand PTT switch below.
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Above:
Eagle G028B Foot-switch. A foot switch made by the Eagle brand that I bought for the bargain
price of £7.00. Reference number G028B. It's intended for use with musical instruments,
such as keyboards, but it works well as a PTT foot switch and is of metal construction and has the required momentary action.
A search of the internet retail sites should reveal a multitude of similar momentary, push to make, foot switches.
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Above: A panic button discarded
from a PMR radio installation that I 'picked up' from the bin and saved
for some future use. Now it is adapted as a hand held PTT switch by adding a jack plug!
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Above: Kenwood TS-590s Microphone Socket
Link: For microphone pin outs see this page: http://homepage.ntlworld.com/rg4wpw/date.html
Diagrams for Microphone XLR Sockets
The 'plugs' that
connect into the bottom of a microphone are actually in-line XLR
sockets (famale), the 'socket' at the bottom of the microphone is
actually the plug (male) part of the XLR system. Wiring for this and similar applications:
Pin 1 of the radio's 8 Pin microphone socket is connected to Pin 2 of the microphone's XLR connector (MIC +ve)
Pin 7 of the radio's 8 Pin microphone socket is connected to Pin 3 and 1 of the microphone's XLR connector (MIC -ve and SHIELD)
Pin 2 of the radio's 8 Pin microphone socket is connected to the separate PTT breakout cable and 6.3mm In Line Jack Socket centre pin
Pin 8 of the
radio's 8 Pin microphone socket is connected to the separate PTT
breakout cable and 6.3mm In Line Jack Socket body (SHIELD)
Diagrams as viewed from the front of the in-line female XLR socket ("Mic Plug"):
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Used on many microphones including
the Optimus 33-7058 which has
an unbalanced output.
Unbalanced Output:
PIN 1 SHIELD.
PIN 2 +ve MIC.
PIN 3 -ve MIC connected to pin 1
*For microphones with a Balanced Output:
PIN 1 SHIELD.
PIN 2 +ve MIC OUTPUT
PIN 3 -ve MIC GROUND
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As used on the Heil HM-12 Microphone
http://www.heilsound.com/amateur
PIN 1 GROUND/SHIELD.
PIN 2 MIC.
PIN 3/4 PTT.

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*Microphones with a Balanced Output:
Professional quality microphones, such as the Shure models mentioned on
this page, have a Balanced Output where Pin 1 is Shield; PIN 2 is +ve
Mic Output and PIN 3 is -ve Mic Output. However if an unbalanced connection is required it should be possible to
simply connect Pin 3 to Pin 1 inside the inline XLR socket that plugs
into the base of the microphone to create an unbalanced connecting
cable. Ideally the balanced cable would be
preserved and suitably configured, i.e. balanced, microphone
amplifier circuit or an audio transformer used at the rig end. Balanced mic cables reduce noise hum and RF pick up.
Microphone Specifications - comparison between the Optimus 33-7058 and Heil HM-12

Optimus 33-7058 Microphone Polar Diagram & Frequency Response Graph
Optimus 33-7058 Microphone Specifications:
Type
..................................................................
Dynamic (Balanced output via XLR
connector)
Directvity .......................................................... Unidirectional
Impedance ........................................................ 500 Ohms +/-30% (at 1,000 Hz)
Sensitivity (at 1 kHz) ....................................... -75 dB +/-3 dB (0 dB = 1V/microbar) i.e -55db re 1V/Pa or 1.78 mV/Pa
Frequency Response ......................................... 60 - 15,000 Hz
Cable Dimensions (Length x Diameter) .............. 5 meters x 5.5 mm
Microphone Dimensions (Length x Diameter) ..... 161.5 x 51 mm
Plug ........ .. ................ . ..................................... 6.35 mm (1/4 inch) Jack Plug
Included Accessory ............................................. Microphone Stand Adapter & Zippered Carrying Bag
5 Meter Microphone Cable with XLR Connector and 6.35 mm Phono Plug (cable supplied with unbalanced configuration)
Weight . ............................................................... 198 g (Excluding Cable)
The output
will not be enough for many Icom rigs, particularly older ones that
have insufficient microphone pre-amplification. In this case an
electret microphone with around a -42 to -45dB sensitivity (7.0 to 5.6mV/Pa/1kHz) may be more
suitable, or an add-on home-brew pre-amplifier could be constructed - perhaps like this >
Heil HM-12 Microphone Specifications:
Type
..................................................................
Dynamic, moving coil, copper wound, mylar with internal shock mount
Directvity
..........................................................
Cardioid - exhibiting nearly –35 dB of rear rejection
Impedance ........................................................ 1000 ohm
Sensitivity ................ ........................................ -55 dB (no reference specified by Heil but presumably dB re 1 V/Pa )
Frequency Response ......................................... 80 Hz - 14 kHz @ -55 dB +4 dB peak centered at 2 kHz
Connection......................................................... 4 pin XLR
Included Accessory ............................................. Microphone Stand Adapter
Weight . .............................................................. 250 grams (8.8 oz) (Excluding Cable)
Cable required......................................................
HEIL CC-1 Connecting Cables. (cable with unbalanced configuration)
‘Soft touch’ PTT switch is wired to pins 3 and 4 for transmitter
control with the microphone signal fed to pins 1 and 2 of the 4 pin XLR.
Link: Microphone Sensitivity Calculations: http://www.sengpielaudio.com/calculator-transferfactor.htm
AUDIO TAILORING - Filtering / Carrier Point / DSP:
Microphones
of this
type are very good for sound recording and hi-fi applications as they
have a good wide frequency response of 60 Hz to 15,000 Hz. However as with
all cardioid / unidirectional microphones, this mic' exhibits the "proximity
effect" which can make the low frequency
bass response rather too full for efficient communications audio.
For best intelligibility good communications audio should have a range
of around 400 Hz to 2600 Hz - this is particularly important for spectrum efficiency
so as not to hog a wide bandwidth and cause unnecessary QRM to other
users desperately trying to find a bit of clear space on the bands!
http://www.shure.co.uk
Above: A graphic representation of the 'Proximity Effect' - an effect of directional microphones whereby the
bass output rises as the distance to the microphone decreases. Different makes and models of microphone
will vary significantly. Some models are designed to minimise the proximity effect to some extent, e.g. the Shure SM-48.
Large amounts of bass output are undesirable for clear, intelligible, communications speech.
Spectrum and Power Efficiency: For
spectrum efficiency and best use of transmitter power -
not to mention good manners and simple consideration to other users -
for SSB transmitters to be ITU compliant the audio bandwidth should be
no wider than 300 Hz to 2700 Hz. After all SSB communications do not
need to be "Hi Fi" - just clear and spectrum efficient - I don't need to
be WABC! A wide transmission can cause great annoyance to adjacent
channel operators who are trying to find a little bit of clear space,
only to be splattered!
Narrow Filter: Appropriate audio bandwidth may be achieved by the use of a narrow filter within the radio, either a mechanical or DSP IF filter.
Carrier Point:
In the Icom IC-706, for example, by using Menu Q4 the bass response can
be rolled off by setting the Carrier Point to Carrier Point +100.
Adjusting the Carrier Point for TX is equivalent to I.F. Shift in RX.
(The Icom IC706 and other older Icom rigs, has comparatively low
microphone gain and will need a microphone pre-amplifier if using most
standard dynamic microphones. Dynamic mic's have lower electrical output
than the electret microphones for which the radio is designed.)
DSP: TS-590s: With the Kenwood TS-590s I found that, as a minimum, it was necessary to set DSP TX filter for SSB/AM low cut to 400 Hz [Menu 25], leaving the DSP TX filter for SSB/AM high cut at the default 2,700 Hz [Menu 26]. Matters could be further improved by use of the DSP audio equalizer:
Whereas I found the DSP TX equalizer [Menu 30]
was best set to C (Conventional) or HB2 (High Boost 2) best with the
supplied Kenwood hand microphone, I found that the HB1 (High Boost 1)
setting was better with the Optimus dynamic microphone. HB1 reduces the
low frequency response slightly more than HB2. The best results were obtained by
using Kenwood's ARCP-590 computer software to custom tailor the U
(User) setting with a little more high boost and a little more low cut
than with the HB1 setting using the on screen graphic equalizer.
Mic Gain and Processor: Initial
starting points with Optimus dynamic mic were: Mic Gain
50 - 60 | Proc In 40 - 50 | Proc
Out 50 - 60
Designing and constructing some input filtering:
For radios without
adjustable filtering or comprehensive DSP control a simple high pass
filter using a capacitor an resistor arrangement similar to that shown
below might usefully reduce low, bass, response and not only make the
audio clearer but also reduce bandwidth and unnecessary splatter
affecting other users on a crowded band. Use the formula fc =
1/(2πRC) to find the -3dB cut off frequency.
Where R is resistance in Ohms and C is Capacitance in Farads (note 1µF = 0.000001F)
Note: For proper loading of a typical dynamic microphone with an impedance up
to
600 Ohms, a microphone preamp for should ideally have an input impedance
of between 1200 Ohms and 3000 Ohms. Read much more detail on this
important subject on this external link.
Some examples:
In the example below if
the resistor was 1.2k Ohms and the capacitor was 0.47µF the cut
off frequency (fc) would be 282 Hertz. If the capacitor was 0.22µF
then the cut off frequency would be 603 Hertz. (Incidentally these are
the values used in the Kenwood MC-90 desk microphone). If the capacitor
was 0.33µF then the cut off frequency would be 402 Hertz.
Using a 12k
Ohm resistor the capacitor value would be 0.047µF (47nF) to provide a
cut off frequency of 282 Hertz, a capacitor value of 0.033µF
(33nF) would provide an cut off frequency of 402 Hertz or a capacitor
value of 0.022µF (22nF) for a cut off frequency of 603 Hz.
Using a 2.2 k resistor may possibly be
more appropriate, so here are some recalculations that include some
capacitor values that are achieved by using capacitors connected in
parallel. e.g: 2.2k Ohm + 220nF + 22nF = fc 299 Hertz or 2.2k Ohm + 100nF + 47nF = fc 492 Hertz. This is done because using standard
value capacitors would produce some inappropriate & widely spaced cut-off
frequencies.
Filtering with a
non-inverting operational amplifier arrangement - fc =
1/(2πRC)
First Order High Pass Filter
ESP Elliott Sound Products

Another idea for a homebrew (DIY) PTT hand switch and the parts required - M0MTJ
Momentary Contact Button for PTT switching; A length of shielded
cable; A 6.3mm jack plug; A small plastic enclosure.
Cost? £5.00 to £7.00 ?
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Above: Various
length Goosneck microphone supports generally available in 6 inch
(155mm), 13 inch (330mm) and 19 inch (480mm) lengths which could also
be joined together to form a longer length. Requires fixing base and
microphone holder.
http://www.promusicaustralia.com
http://www.maplin.co.uk
Right: A typical articulating 'anglepoise' microphone boom. This is the MS01 broadcast type microphone stand sold by Woodbrass.com at a cost of around £28.00 plus carriage.
Other similar booms are available from around £50.00 and upwards. The Heil HB-1 is available for around £70.00.
http://www.heilsound.com/amateur/
http://www.woodbrass.com
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Link: Microphone Sensitivity Calculations: http://www.sengpielaudio.com/calculator-transferfactor.htm
MORE ABOUT MICROPHONES
Is there one of these lurking in a cupboard somewhere? A typical dynamic microphone - Shure model SM48 - http://www.shure.co.uk
Unlike the Optimus 33-7058 the Shure microphone has higher output which could be useful, see spec's below:
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Transducer Type: ......................Dynamic
Polar Pattern: ...........................Cardioid
Sensitivity (1 kHz):................. -57.5 dBV/Pa / 1.33 mV/Pa
Frequency Response:............... 55 Hz - 14 kHz
Tailored for vocals, with brightened mid-range and bass rolloff to control proximity effect.
Shock-mounted cartridge for exceptional ruggedness and reduced handling
noise. Built-in "pop" filter that reduces explosive breath sounds and
wind noise.
Weight:.................................... 370 g

SM48 Frequency Response graph
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Transducer Type:...................... Dynamic
Polar Pattern:........................... Cardioid
Sensitivity (1 kHz):.................. -56 dBV/Pa / 1.6 mV/Pa
Frequency Response:............... 70 Hz - 15 kHz
Tailored frequency response is smooth and extended. Tuned specifically
for vocal applications. Dynamic cartridge has a simple, rugged coil.
Cartridge includes a neodymium magnet for high output level. Durable
metal construction. Steel mesh ball grille with integral "pop" filter
reduces explosive breath sounds and wind noise.
Weight:..................................... 324 g

PG48 Frequency Response graph
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Shure also produce the famous SM58 vocal
microphone which has a flatter wider frequency response than the SM48
& PG48 which, perhaps, may be a disadvantage for amateur radio use;
the mid-range lift and more rolled off bass response of the SM48 and
PG48 might be more desirable for clearer speech. Having said that, the SM58 minimizes proximity effect which could be useful. http://www.shure.co.uk
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Beyerdynamic TG V35d s Specifications
Transducer type . . . . . . . . . . . . . . . . Dynamic
Operating principle. . . . . . . . . . . . . . Pressure gradient
Polar pattern . . . . . . . . . . . . . . . . . . Supercardioid
Frequency response:
Close miking . . . . . . . . . . . . . . . . . . 30 - 18,000 Hz
Distant miking (measured at 1 m) . . . 55 - 18,000 Hz
Rear attenuation at 1 kHz. . . . . . . . . > 20 dB at 140°
Open circuit voltage at 1 kHz . . . . . . 2.5 mV/Pa = -52 dBV
Nominal impedance . . . . . . . . . . . . . 600 Ω
Load impedance. . . . . . . . . . . . . . . . 2 kΩ
Connection . . . . . . . . . . . . . . . . . . . 3-pin XLR male
Dimensions . . . . . . . . . . . . . . . . . . . Length: 186 mm
Shaft diameter: 24/38 mm : Head diameter: 50 mm
Weight without cable. . . . . . . . . . . . 305 g
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Beyerdynamic TG V35d s
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Other suitable very high quality microphones may include the Beyerdynamic TG V35ds or TG V50d and AKG
Perception Live P3 or P5 or D5 - The AKG D5 is a microphone
that is said to challenge the Shure SM58 as a high quality vocal mic. The Thomann t.bone MB 95
is a budget high output microphone with very crisp clear reproduction
that should produce very clear speech, it is also a bargain price of
around £20.00 in 2012 www.thomann.de.
Link: Microphone Sensitivity Calculations: http://www.sengpielaudio.com/calculator-transferfactor.htm
Microphones with a Balanced Output:
Professional quality microphones, such as the Shure models mentioned on
this page, have a Balanced Output where Pin 1 is Shield; PIN 2 is +ve
Mic Output and PIN 3 is -ve Mic Output. However if an unbalanced connection is required it should be possible to
simply connect Pin 3 to Pin 1 inside the inline XLR socket that plugs
into the base of the microphone to create an unbalanced connecting
cable. Ideally the balanced cable would be
preserved and suitably configured, i.e. balanced, microphone
amplifier circuit or an audio transformer used at the rig end. Balanced mic cables reduce noise hum and RF pick up.
See balanced microphone preamplifiers here and also here.
Dynamic Microphones designed specifically for amateur radio use:
Heil HM-12 Genesis microphone
The Heil HM-12 Genesis dynamic
microphone I am told, uses Heil's new HC-6 dynamic element and therefore
has a higher output than some typical dynamic mic's. The
frequency response is 80 Hz to 14 kHz
together with the hallmark Heil +4dB lift at 2kHz to enhance the clarity
of the audio and unlike a standard dynamic hand microphone, the HM-12 also has a
built in PTT switch.
Too Expensive?
- The HM-12 might seem rather expensive at £70.00 when you
consider that a microphone such as the t.bone MB 95, which as very crisp
clear vocal audio, can be bought for £20.00 from www.thomann.de ,
even a high quality vocal microphone such as Beyerdynamic TGV 35d s can
be bought for about £45.00 from many authorized dealers such as www.soundexposure.com
Heil HC-6 & the new Gold Elite microphone Heil Press Release for the HC-6 dynamic element: "Heil
Sound Introduces New HC-6 Dynamic Microphone Element: Official
Introduction at the Dayton Hamvention May 14, 2010. Heil Sound
revolutionized amateur radio audio with their tailored response HC
Series elements in 1982, which allowed the non-DSP transmitters of that
era to produce different transmit responses by selecting the right
microphone element.
Fast-forward 30 years. Bob Heil has designed the new Heil HC-6 that, by
adjusting the DSP EQ of the modern transceivers, will produce Beautiful,
full range broadcast audio as well as narrow response contest/DX audio
of the Heil HC-4 all from this one specially designed dynamic microphone
element. The many 'voices' of the HC-6 are truly amazing. Using a .82
inch diameter Mylar diaphragm, the - 3dB points of the wide frequency
range is set at 100Hz and 12.5 kHz. With sensitivity of - 57dB at 600
Ohms nominal output impedance centered at 1 kHz. The HC -6 Audio
response can be equalized to match just about any requirements ."
The HC-6 element is used in the Gold Elite microphone "The new
Gold Elite microphone is designed and crafted specifically for amateur
radio communications. It contains two distinctly different high
performance dynamic elements that are available at the flip of a switch
to meet the different types of communications. The WIDE position has the
HEIL Elite full range element producing smooth articulate 60Hz – 16 kHz
audio with the traditional Heil +4 dB peak centered at 2 kHz. This
gives the new Gold Elite excellent voice articulation ". "The
NARROW position features the new HC-5.1 dynamic element. In 1982, Heil
Sound revolutionized amateur radio audio with their tailored response
HC-4 and HC-5 elements for radios that had NO tone adjustments". "The
HC-6 is designed to respond to those older rigs as well as today’s
transceivers with on-board DSP EQ. The HC-6 produces full range broadcast
audio as well as the tailored DX/Contest audio by simply adjusting your
DSP EQ". http://www.heilsound.com/amateur
Spec's
HC-6 wide.............................: 60 Hz - 16 kHz @ -55 dB at 600
Ohms
HC-6 wide -6dB points.....: 100Hz - 12.5 kHz @ - 57dB at 600
Ohms
HC-5.1 narrow..................... 200 Hz - 8 kHz @-58 dB at 1000 Ohms
Heil HC-6 Frequency Response Graph
MICROPHONE PRE-AMPLIFIER IDEAS
Is there a hand held dynamic 'stick' microphone lurking in a drawer or cupboard somewhere?
Rather than always using a
hand held microphone I have experimented with a different
microphone that can be suspended from a boom or goose-neck. I have a
good quality Optimus dynamic microphone that I have found works well the the Kenwood TS-590s - see above.
However the Icom
IC-706MK2G is not best suited to dynamic microphones due to their low
output and the 706, like many Icom radios, not having sufficient microphone amplifier gain. One
route to take would be to use an electret condenser microphone or
microphone element which have higher output than many dynamic
microphones. I also have a couple of different
unidirectional electret condenser elements to experiment with.
To use a typical low impedance, lower output dynamic microphone would
require some additional amplification with the Icom and would likely
also require some additional filtering to roll off undesirable bass
response that would make the transmitted audio less intelligible at RX. I
therefore had a look at what might be required to build a simple
external microphone
preamplifier to compensate.
Building an external
amplifier would also allow experiments with some simple audio
filtering, particularly concentrating on a low pass filter to roll off
audio frequencies below a certain point, say below 300 Hz or below 400
hertz, for example.
Basic Microphone preamplifier
using simple inverting op-amp arrangement - Needs Development Work! :
ICOM HM-103 MICROPHONE MODIFICATION for the IC-706mk2g
When I first got my Icom IC-706mk2g I
had several reports of quiet audio that could not be fully corrected by
using mic gain or compressor controls. It was suggested by a couple of
fellow radio amateurs that I modify the HM-103 microphone that is
supplied with the IC-706 radio. The modification was done in this way:
The microphone casing is opened by
removing the three screws on the rear panel. It is very important to
hold the PTT switch in place while doing this otherwise it will come
adrift and the spring could fly out and be lost!
Next remove the three screws that hold
the circular metal plate in place. Then remove the two very tiny screws
that hold the small PCB in place. Behind this PCB is located the
electret microphone element. Remove the electret element and also the
rubber gasket.
After discarding the rubber gasket the
microphone could be fully reassembled and tested for audio improvements -
it should be noticeably better, but if it's still not satisfactory the
modification could be taken one stage further:
Remove the circular metal plate and
electret capsule again. Then, using a sharp modelling knife or scalpel,
scrape away some of the plastic from the molding that holds the
electret capsule in place to enlarge the aperture between the capsule
and the larger circular area under the metal plate - where the sound
enters from the exterior of the microphone's casing - as shown in the
photograph below. This should allow more volume to reach the electret
capsule and provide greater drive and punch to the rig.
I have had no complaints about low audio since doing these modifications.
Icom HM-103 Microphone modification for IC-706mk2g by M0MTJ
Icom HM-103 Microphone modification for IC-706mk2g by M0MTJ
WIRING A CABLE FOR A
DIFFERENT MICROPHONE
I
decided
to
use
my
existing
Leson
(Altai)
TW-232
Desk
Microphone
as
an
alternative
to
the Icom
HM-103
hand
mic
that
is
supplied
with
the
Icom
IC-706MK2G
transceiver.
The TW-232 desk mic is fitted with a standard type 6 pin mic plug wired
for my Midland 48 Excel CB radio. The Icom 706 has a completely
different RJ45 type mic
socket. I needed to make a 'cross-over cable' to fit between
the
mic plug on the TW-232 and the Icom 706 transceiver.
Looking at the circuit diagram for the Icom IC706, the basic wiring
only needs four wires: PTT (Push To Talk transmit switch), PTT Ground,
Microphone Audio and Microphone Audio Ground.
This is slightly different to CB wiring which does not have separate
grounds for PTT and Mic, inside the plug on the TW-232 microphone these
two ground wires were connected together. I therefore
I separated
the MIC Ground and PTT Ground within that plug.
This would require two Cross-over cables; one for the CB that
re-combined the two grounds together to match the wiring scheme
required for CB and the second cross-over cable for the connection to
the IC706Mk2G.
Here
is the wiring scheme for the TW-232 mic and the Icom transceiver:
The Leson (Altai) TW-232 desk microphone wiring is as follows:
White = PTT
Black
= PTT
/ Receive Ground
Blue
= Receive
Red = Mic audio
Shield = Shield (mic audio shield)
Icom
IC706Mk2G
microphone
plug
wiring
for
RJ45
plug:
1 = +8 volts d.c. *** Do not connect &
be careful NOT to short out otherwise the radio will be
damaged ***
2 = Frequency up/down buttons
3 = Audio output
4 = PTT
>>>>>>>>>>>>>>>>>>>>
Connects
to
the
White
wire
of
the
TW-232
Mic
5
= GND - Microphone Ground
>>>>>> Connects to
the Shield wire of the TW-232 Mic
6
= Microphone audio input
>>>>>>>> Connects to
the Red wire of the TW-232 Mic
7
=
GND - PTT Ground
>>>>>>>>>>
Connects to the
Black wire of the TW-232 Mic
8 = Squelch control
Above:
Leson
/
Altai
TW-232
wiring
diagram
*Important: Please
check that the colour coding of the wiring of your TW-232 microphone
is the same as that
shown above - if not note the differences and proceed accordingly
Wiring
diagram
for
Icom
HM-103
microphone
shows
the
microphone
socket
as
seen
from
the
front
of
the
radio
(Icom Corporation)
Icom IC-7000 The wiring for the IC-7000 would be similar for the TW-232 microphone (see TW-232 diagram above)
1 = +8 volts d.c. *** Do not connect & be careful NOT to short out otherwise the radio will be damaged ***
2 = Frequency up/down buttons
3 = HM-151 connection
4 =
PTT
>>>>>>>>>>>>>>>>>>>>
Connects to the White wire of the TW-232 Mic
5 = GND - Microphone Ground >>>>>> Connects to the Shield wire of the TW-232 Mic
6 = Microphone audio input >>>>>>>> Connects to the Red wire of the TW-232 Mic
7 = GND - PTT
Ground >>>>>>>>>>
Connects to the Black wire of the TW-232 Mic
8 = Squelch control (HM-103) or Data in (HM-151)
Above - Microphone wiring for HM-103 and HM-151
pertaining to the Icom IC-7000 transceiver
(Icom Corporation)
The
Up / Down frequency buttons are not wired in my cross-over cable, but
could be used if required if additional switches were fitted into the
desk mic. The basic wiring only requires four wires to pins
4,5,6
& 7 in the RJ45 plug - as seen below:

The RJ45
plug fitted to a short piece of mic cable

Fitting
the
RJ45
plug
to
the
mic
cable

Fitting the mic socket
on the other end of the cable

The completed
cross-over cable
Thanks to Alex and
Dave at the Charlie Delta ARC for the necessary plugs that enabled me
to make this cross-over lead. Cheers guys!!
MORSE CODE
PRACTICE OSCILLATOR
Internal view showing
PCB and other components
The
completed
CW
Practice
Oscillator
with
Morse
Key
Morse Code practice oscillator using 4047B CMOS integrated circuit
Parts Required:
4047B CMOS Integrated Circuit
BFY51 Transistor
1M Ohm Preset Potentiometer - skeletal or enclosed, horizontal or vertical depending on physical layout
22k Ohm linear Standard Potentiometer
Small Knob for 22k potentiometer
100k Ohm carbon or metal film resistor, 0.25 or 0.6 watt
150 Ohm carbon or metal film resistor, 0.25 or 0.6 watt
1nF ceramic or monolithic ceramic capacitor
6.3 mm (1/4 inch) Jack Socket for connecting morse key
15 Ohm miniature loudspeaker
PP3 9 volt battery
PP3 battery clip
Vero Board
Project Case
Kit Available Here
SHORT LOADED TOP BAND ANTENNA FOR
160
Metres
/
1.810
to
2.0
MHz
My experimental project
during 2009 was trying to accommodate a small top band antenna in the
restricted space at my QTH.
A full size aerial for Top Band is going to be far too big for most
back gardens, but the basic requirement really is to get as much aerial
wire in the air as possible - the longer the better - and then load the
antenna to bring it to resonance on the band. I used a small inductor
wound on a 50mm diameter plastic tube. A top band aerial like this also
needs the very best earth possible - i.e. as many ground wires as can
be accommodated.
I gradually refined my ideas and have now put the results on the
antennas
page
here
BALUN
and
UNUN
CONSTRUCTION
I needed a 4:1 Balun for my Delta Loop
antenna, so I built one inside a 100mm x 100mm IP54 weatherproof
box. It is wound on a T200-2 toroid core using 1.2mm diameter / 18
s.w.g. enamelled copped wire and so should handle about 400 watts:
The Feed Point of the Delta Loop Antenna is fed via this 'home brew' 4:1 balun by M0MTJ
Previously
I had constructed a smaller 4:1 balun in a non weatherproof enclosure.
This is wound on a T157-2 toroid core which should handle about 200
watts.
Simple 4:1 Balun by M0MTJ
A Small Combined Balun / Unun for Portable Use:
Small compact antenna tuning units
such as the LDG Z11 Pro or MFJ 945E, for example, do not have a built in
4:1 balun so, depending on the type of aerial being used a balun (or unun)
may well be needed and so should be added to the equipment list.
A resonant dipole or doublet fed with twin lead for lightness will need a
4:1 balun at the ATU. Alternatively a simple vertical (random length)
wire up the 7 metre tall fishing pole with a counterpoise run along the
ground could be used. Such an aerial would use an Unun as a more
appropriate matching device.
To save having to carry both a 4:1 balun and
a 4:1 unun, I decided to make a combined Balun / UnUn unit housed in a
small plastics case. Since an Unun is merely a balun with the PL259
socket wired in reverse (see diagrams below) it seemed logical to make an impedance
transformer with two SO239 sockets; one wired as a Balun for doublet
antennas and the other wired as an UnUn configuration for unbalanced
antenna wires.
As a quick test I fixed a 7.2 metre
length of wire to my fishing pole, supported vertically, and ran out a
similar length of counterpoise wire. Connected to the Baln/Unun unit
with the coaxial feeder connected to the UnUn socket, I could obtain an
easy match using my MFJ-945E on 40m; 17m; 15m; 12m and 10 metres.
Surprisingly 20 metres was a more tricky band, the best SWR that could
be obtained using the ATU was about 1.5 on this band. No doubt with a
bit more experimentation I will find a more suitable length for the
radiator wire for the, admittedly compromised, but easy to erect
antenna.
If using a twin lead fed doublet antenna then the coaxial cable is
plugged in to the other socket so that the Balun configuration is used.
Combined 4:1 Balun and 4:1 Unun
The
Balun/Unun unit is housed in a small plastics case measuring a mere 76mm
x 50mm x 28mm. A standard T130-2 toroid core is used with 18 bifilar
turns of 18 SWG enamelled copper wire make up the windings in a standard
4:1 balun configuration (see diagram below) wired to the top S0239
socket and the red and
green binding posts.
The top socket is used when using the unit as a
Balun. A second socket is mounted on the side of the case and is wired
for using the unit as an Unun - this is simply connected to the top SO239
socket in 'reverse' - i.e. the centre pin of the top (balun) socket is
connected by a short wire link (brown) to the body of the side
(unun) socket while the body of the top (balun) socket is connected by a
short wire (blue) to the centre pin of the side (unun) socket.
When used with a balanced antenna the
twin feeder connects to the two binding posts (red and green) either way
around; When used with an unbalanced antenna, such as described above,
the radiating wire connects to the red terminal post while the counterpoise or
earth wire connects to the green terminal.

4:1 Balun wiring diagram
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4:1 Unun wiring diagram
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I am sure purists may frown upon this rather unorthodox home-brew 'lash
up', but it seemed like an elegant solution to produce a small,
lightweight and dual purpose unit.
Power Handling? I would guess that by using a T130-2
toroid and 18 SWG wire should be adequate for up to about 100 watts power handling, but
it is only intended for portable low power use of, perhaps, around 10
watts to 50 watts and so it should handle those levels easily.
* * *
Below is some more information from 2E0KGV, M0UKD, and W4ED which was helpful when working on these little projects:
http://www.sdarc.net/wp-content/uploads/pdfs/Making_Baluns.pdf

4:1 BALUN

4:1 UNUN

9:1 UNUN
1:1 Balun :
1:1 Balun details by M0UKD

http://www.m0ukd.com/1to1_HF_Balun_for_dipole/index.php
http://warga11mc.blogspot.com/2010/07/balun-11-14.html
4:1 Current Balun Design by W4ED :


W4ED 4:1 Current Balun Design
OTHER PROJECT IDEAS
There are
many other
useful devices that can be made, such as an ATU for portable QRP use,
various types of receivers, pocket sized QRP CW transmitters, complex
transceivers - the list is endless. Some projects have to be built from
scratch which involves making the necessary PCB, other designs provide
a pre-etched PCB while many are available in complete kit form.
Moxon Antennas: I quite fancy having a go at building a Moxon antenna
for the SSB portions of 70cm and perhaps another for 2 metres.
Other good projects would be a Noise Bridge or Crystal Calibrator - and
more experimental
antennas!
Noise Bridge - a much lower cost alternative to an expensive antenna analyser
Antenna analysers now tend to be
extremely expensive, but a good noise bridge could be used as a much
lower cost alternative. A noise bridge can be used for measuring the
impedance of antennas and traps at various frequencies. Your H.F receiver is used as the bridge
null detector.
A number a circuits are available on the internet and kits are also
available, such as the high quality RX2 from VK3AQZ Kits. Here are some
useful links:
LED VU Meter - LM3915 provides 3dB steps
Posted by Jeroen Vreuls
This
simple LED VU meter has only a few parts but is useful as an indication
of the noise. The circuit is built around a LM3915, the brother of the
logarithmic LM3914. The input
signal of the VU meter on pin 5 of IC1 put. By pin 9 of IC1 is the
display mode sets (bar or dot display). In the situation shown works IC1
in the dot-mode (point). When pin 9 to pin 3 is connected, the IC
operates in bar-mode (beam) - the circuit will consume less power in dot
mode.
"One person's junk is another
person's treasure"
Links to Electronic Component Suppliers
DISCLAIMER: If you attempt any of these projects proceed with due caution with regard your
own safety and the safety of the equipment that you are working with!
I cannot be held responsible for any accidents, injuries
or damage
caused to any equipment that may result.
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